Wagner SprayTech Paint Sprayer 292003 User Manual

T.M.  
Fine Finish  
T.M.  
STATI-KIT  
2000  
ELECTROSTATIC  
SPRAYING SYSTEM  
Model No. 0292003  
R
O
O
OWNER'S MANUAL  
APPROVED  
FOR ELECTROSTATIC FINISHING APPLICATION  
CAUTION  
POWER PACK, VM 200  
EPP 200  
POWER PACK, EPP 2000  
P/N 0179637  
P/N 0179633  
,
POWER PACK  
Read Rules for  
Safe Operation  
and Instructions  
Carefully  
P/N 0179673  
P/N 0128510  
P/N 9984482  
P/N 0179221  
SPRAY GUN ,  
SPRAY GUN ,  
GM 2000 EAC  
AIR HOSE  
FLUID HOSE  
GM 2000 EA  
AIR HOSE  
FLUID HOSE  
P/N 0179248  
P/N 0179966  
Form No.0292522-4/91A  
 
SAFETY PRECAUTIONS  
This manual contains information which must be read and understood before using the equipment. When you come to an  
area which has one of the following symbols, pay particular attention and make certain to heed the safeguard.  
WARNING  
Important safety information indicates a hazard which may cause serious injury or loss of life.  
CAUTION  
Important information that tells how to prevent damage to equipment or how to avoid causes of minor injuries.  
Notes: Gives important information which should be given special attention.  
3
 
WARNING  
PREVENTION  
HAZARD  
Electrostatic arcing may cause an explosion or fire.  
Solvent and paint fumes can explode or ignite causing  
property damage and/or severe injury.  
• Operator must be grounded. Grounding straps must be  
used when wearing rubber soled shoes.  
• Operator must be in contact with the spray gun handle;  
cut out palm section of any work gloves to be used.  
• Operator must remove all metal objects from his or her  
person which are not grounded.  
• The object being sprayed must be grounded.  
• All metal objects within the spray area must be grounded  
(including spray booth, part hangers, fire extinguishers,  
etc.)  
• Grounded conductive floor must be provided in spray  
area.  
• Turn off the Power Pack and unplug from outlet before  
flushing out the gun, cleaning or replacing parts on the  
gun such as changing tips.  
• Exhaust and fresh air introduction must be provided to  
keep the air within the spray area free of accumulation of  
flammable vapors.  
Explosion or fire. Solvent and paint fumes can ex-  
plode or ignite causing property damage and/or se-  
vere injury.  
• Smoking must not be allowed in spray area.  
• Fire extinguishing equipment must be present and in  
working order.  
• Electrostatic arcing must be prevented. (See Electro-  
static arcing)  
• When flushing the system use only solvents recom-  
mended by the coatings manufacturer. Be sure Power  
Pack is turned off and unplugged.  
• Use only grounded high pressure fluid hose.  
• Avoid all ignition sources such as static electrcity  
sparks,open flames such as pilot lights, hot objects such  
as cigarettes and sparks from connecting and discon-  
necting power cords and working light switches.  
4
 
WARNING  
PREVENTION  
HAZARD  
ToxicSubstances:Somematerialsmaybeharm-  
ful if inhaled or come in contact with the skin.  
• Follow the requirements of the Material Safety Data  
Sheet supplied by the coatings manufacturer.  
• Exhaust and fresh air introduction must be provided  
within the spray area to keep the air free of accumula-  
tions of toxic materials.  
• Wear a mask or respirator. Read all instructions for the  
mask to insure that it will provide the necessary protec-  
tion against the inhalation of harmful vapors.  
Explosion hazard incompatible materials. May cause  
property damage or severe injury.  
• Some spray pumps prohibit the use of halogenated  
hydrocarbon solvents.  
• Halogenated hydrocarbon solvents such as methylene  
chloride and 1,1,1 - Trichlorethane are not compatible  
with aluminum and may cause an explosion. If you are  
not sure of a material’s compatibility with aluminum,  
contact your coatings supplier. Halogenated hydrocar-  
bonsolventsarecompatiblewiththeGM2000spraygun  
and may be used if the solvents are compatible with the  
pump and other accessories.  
Injection. A high pressure stream of paint can pierce the  
skin and underling tissues, leading to serious injury and  
possible amputation.  
• Maximum operating range of the gun - 3625 PSI fluid  
pressure.  
• NEVER aim the gun at any part of the body under any  
circumstances.  
• NEVER let any part of the body come in contact with the  
fluidstream.DONOTcomeincontactwithafluidstream  
created by a leak in the fluid hose.  
• Paint hose can develop leaks from wear, kinking, abuse  
etc. A leak is capable of injecting material into the skin.  
Paint hose should be inspected before each use. Re-  
place a damaged hose.  
• NEVER put hand in front of the gun. Gloves will not  
provide protection against an injection injury.  
• ALWAYS lock the gun trigger when cleaning, changing  
tips or leaving unattended.  
• ALWAYS shut fluid pump off and release all pressure  
before servicing, cleaning, or changing tips.  
5
 
WARNING  
PREVENTION  
HAZARD  
Injection (Con't)  
• All accessories must be rated at or above the maximum  
pressure rating of spray pump (includes spray tips, guns,  
extensions and fluid hose.  
• If you are injected, see a physician immediately.  
DONOTTREATASASIMPLECUT!Itcanlead  
to amputation. See a physician immediately.  
NOTE TO PHYSICIAN: Injection into the skin  
is a traumatic injury. It is important to treat  
the injury surgically as soon as possible. DO  
NOT delay treatment to research toxicity.  
Toxicity is a concern with some coatings  
injected directly into the blood stream. Con-  
sultation with a plastic surgeon or recon-  
structive hand surgeon may be advisable.  
• Readallinstructionsandsafetyprecautionsbeforeoper-  
ating.  
General  
• Comply with all appropriate local, state and national  
codes governing ventilation, fire prevention, and opera-  
tion of Electrostatic equipment usage.  
• The United States Government Safety Standards have  
been adopted under the Occupational Safety and Health  
Act. These standards, particularly the General Stan-  
dards, Part 1910 and the Construction Standard, Part  
1926, should be consulted.  
• NFPA Standard No. 33 is to be followed when setting up  
your spray area. Contact the National Fire Protection  
Association,BatterymarchPark,Quincy,Massachusetts,  
02269 for more information.  
• Check with insurance company for additional require-  
ments.  
• DO NOT substitute any other spray gun or power pack  
with this system. Use only identical replacement parts.  
6
 
SPECIFICATIONS  
INTRODUCTION  
GM2000 EAC SPRAYGUN (P/N 0179673)  
INTRODUCTION TO ELECTRO-STATIC  
SPRAYING  
Air Pressure, max.  
Material Pressure, max.  
Air Volume  
Material Volume  
Air Connector  
Material Connector  
Length  
145 psi  
3625 psi  
10 CFM@ 45 PSI  
Varies due to Tip size  
1/4 inch  
The spraying medium is atomized using a pneumatic or  
diaphragm pump and a booster air feed supply. A high DC  
voltage (up to 80 kV), applied across the grounded compo-  
nent and the electrode fitted to the gun body generates an  
electric field and applies a negative charge to the paint  
particles. These repel each other as they move from gun to  
workpiece and so distribute evenly through the fine spray  
cloudandthenuniformlydepositonthepositivelygrounded  
surface. Particles shooting past the component remain  
trapped in the electric field and deposit on the backside of  
the work object. Effective material yield up to 90%, time  
savingsupto80%,markedlyimprovedqualityoffinish,less  
cleaning and a healthier environment are the principal  
properties of the process.  
NPS 1/4  
11.8 inches  
10 inches  
21 oz.  
Height  
Weight  
Input voltage  
Input Current, max.  
Frequency  
22 VAC  
0.8 A  
26 kHz  
High Voltage  
Output Current, max.  
Polarity  
80 kV DC  
100 A AC  
Negative  
36 ft.  
Cable, Connecting  
FEATURES:  
VM200 ELECTROSTATIC POWER PACK  
(P/N 0179637)  
Minimum overspray  
Coating by electrostatic wrap-around action  
Good atomization of charged particles  
Length  
Width  
Height  
Weight  
Input - VAC  
Power consumption max.  
Output Voltage  
Output Current max  
Output Frequency  
Power Cord  
7.5 inches  
4.75 inches  
3.5 inches  
3.9 lbs.  
110 - 60 Hz  
15 W  
ADVANTAGES:  
Effective material utilization up to 90%  
Enormous time and labor savings  
80 KV  
0.7 A  
17 kHz  
9 ft.  
NOTE  
Use only coating materials with a specific re-  
sistance of 50 - 3.500 K Ohms . If you are not  
sure of the specific resistance check with the  
coatings supplier before using.  
7
 
GENERAL DESCRIPTION  
VM 200 ELECTROSTATIC POWER PACK  
GM2000 EAC SPRAY GUN  
The heavy metal case is water tight. All external compo-  
nents and operating controls, as well as the case finish are  
largely solvent-resistant.  
The GM2000 EAC Electrostatic Air Coat Spraygun is  
very light and easy to service. It can be used up to a  
maximum operating pressure of 3625 PSI.  
With the power switch on, the green pilot lamp lights up.  
Internal components now convert the supplied voltage into  
a pulsating DC voltage of 12 V and 17 kHz frequency. This  
low output voltage supplies the GM 2000 EAC gun via the  
connecting cable.  
Trigger Lock: Turn knob clockwise to lock the trigger.  
Electrostatic On/Off Switch: This switch can be used to turn  
off the electrostatics. Sometimes the Faraday Cage effect  
prevents proper coverage on inside corners. If you run into  
this problem turn this switch off (up), spray the inside  
corner(s), then turn the switch back on (down), and resume  
electrostatic spraying.  
When the gun trigger is pulled, a solenoid-operated Reed  
contact initiates the switching on of the high voltage, signal-  
led by lighting up of the red high voltage lamp. Via the  
connecting cable to the gun, the 12 V/17 kHz, medium-  
frequency, low voltage is now fed to the high-voltage  
generating section inside the guard of the gun. Here, a  
transformerwithinthecascadeconvertsthelowvoltageinto  
a high voltage of 80 kV and applies this with negative  
polarity to the electrodes.  
Fluid Inlet: Securely fasten airless hose to this threaded  
port. Be sure to use only hose with adequate pressure  
rating.  
Air Inlet: Securely fasten air hose to this threaded port.  
RED HIGH VOLTAGE  
Air Adjustment: This knob can be used to regulate the  
amount of air that is used in spraying. Turn knob clockwise  
until it closes, slowly turn knob counterclockwise until ade-  
quate air flow results.  
LAMP  
GREEN ON - OFF LAMP  
HIGHVOLTAGECABLE  
SOCKET  
HIGH VOLTAGE  
ON - OFF SWITCH  
AIR CONTROL KNOB  
SPRAY GUN BODY  
HV  
GM 2000  
I
TRIGGER LOCK  
ELECTROSTATIC  
ON/OFF SWITCH  
TIP  
O
HANDLE WITH HIGH VOLT-  
AGE GENERATOR  
PAINT FILTER  
TRIGGER  
VM200  
T0.2A  
GROUND CONNECTION  
FUSE  
Figure 2  
Figure 1  
8
 
TYPICAL MOUNTING  
RANGEMENT  
AR-  
WAGNER AIRLESS SPRAYER  
MOUNTING INSTRUCTIONS  
1. Use the allen wrench provided, attach the mounting  
bracket (1) to the power pack (2) with the 2.4mm  
lockwashers (3) and socket head screws (4).  
2. Place the power pack/mounting bracket assembly on  
any 1" diameter tube, preferably as illustrated below.  
3. Align support clamps (5) with mounting bracket (1),  
using the other allen wrench provided, attach the 2  
pieces with the 4-1/4" lockwashers (6) and socket  
head screws (7), tightening down equally on both  
sides.  
2
1
3
4
5
6
7
Figure 3  
9
 
SET-UP  
OPERATION  
SET-UP VM 200 POWER PACK:  
1. Set the VM 200 Power Pack Switch to the “I” position  
(the green light turns on)  
1. GM 2000 EAC Socket Outlet  
2. Ground Connection Knob  
3. Fuse  
2. Adjust the fluid pressure to achieve maximum atomi-  
zation.  
4. On/Off Switch  
5. On/Off Indicator Lamp (Green)  
6. High Voltage Indicator Lamp (Red)  
7. Grounding Cable  
3. If air assist is used, adjust air pressure regulator  
between 10 & 30 psi.  
8. Ground Washer  
9. GM 2000 EAC Connecting Cable  
4. Besureallitemswithinthesprayareaarewellgrounded  
— Refer back to Warnings — Electrostatic arcing may  
cause fire/explosion.  
Step 1: Attach the grounding cable (7). Remove the ground  
connection knob (2) and the ground washer (8). Put the ring  
terminal end of the grounding cable on the grounding stud  
and replace the ground washer (8) and the ground connec-  
tion knob (2) securely. The end of the grounding cable with  
the spring clip is to be attached to the object being sprayed.  
5. Test spray pattern and finish on a sample surface.  
Keep the spray 8 - 12 inches away from the work  
surface. Readjust fluid and/or air pressure to achieve  
the optimum atomization and spray pattern.  
6. Use the Air Adjustment Knob (located at rear of the  
spray gun) to control the volume of air. For additional  
fine tuning rotate tip nut. (Round tip only).  
Step 2: Attach the GM2000 EAC Connecting Cable (9) to  
the Socket Outlet (1) on the Power Pack. Secure the cable  
in place by screwing the nut onto the threads of the power  
pack cable receptor.  
7. For best results, move the entire arm while spraying,  
not just the wrist.  
Step 3: Plug power cord into a grounded 110 volt outlet.  
8. When Power Pack is turned on and the trigger on the  
spray gun is pulled, both the green light and the red  
light will be lit. The red light indicates the high voltage  
is on.  
POWER PACK  
6
1
9. The electrostatic On/Off Switch is to be turned off  
whensprayingintocorners. WiththisswitchintheOff”  
position, the red light on the Power Pack will not be lit.  
(If the red light is lit with the electrostatic switch in the  
“Off” position, DO NOT USE - TAKE TO AN AUTHOR-  
IZED SERVICE CENTER FOR REPAIR.)  
9
2
5
4
10. Lock the trigger on the spray gun after each use by  
turning the trigger lock knob (located at the rear of the  
spray gun) all the way to the right until it stops.  
3
Figure 4  
NOTE: The GM2000 EAC spray gun has a two-  
stage trigger:  
WARNING  
1. Pulling the trigger part way - Only the air is on.  
Power cord ground must remain intact. Do  
not clip off ground pole on plug to fit a non-  
grounded socket. Static build up will result  
which may cause an explosion.  
2. Pulling the trigger all the way - Both air and fluid  
are on.  
10  
 
CLEAN UP  
CAUTION  
WARNING  
WHEN CLEANING THE ELECTROSTATIC  
SYSTEM, THESE SAFETY PROCEDURES  
MUST BE FOLLOWED. FAILURE TO FOL-  
LOW THESE PROCEDURES MAY RESULT  
IN AN EXPLOSION/FIRE.  
• Clean equipment immediately after use.  
• NEVER IMMERSE SPRAY GUN IN ANY FLUID  
AT ANY TIME.  
• Flush out fluid passages with a cleaning sol-  
vent compatible with the coating material be-  
ing sprayed after each use.  
• Turn power pack to the “OFF” position and unplug from  
power source before starting to clean.  
1. BesuretheVM200PowerPackisturnedoffand  
unplugged from the power source.  
• Be certain that gun, cable, and power pack are free of all  
paint spots and cleaning agent residue.  
2. Check the coating manufacturer’s recommen-  
dation for a compatible cleaning solvent.  
• Exhaust and fresh air introduction must be maintained  
during the clean up operation.  
NOTE  
• Keep cleaning solvents in approved safety containers  
and only in minimum quantities.  
• The fluid passages of the spray gun should be  
cleaned while cleaning the fluid hose and fluid  
pump, following instructions, provided with  
the fluid pump.  
• All personnel and cleaning equipment, including con-  
tainer used in cleaning operation, must be grounded.  
• Clean the spray tip and air cap by removing  
from spray gun, rinsing in solvent, drying and  
replacing on spray gun.  
DO NOT turn on the VM200 power pack until the  
cleaning operation has been completed, all cleaning  
materials have been removed from spray area, and  
sprayareaisfreeofanyvaporsproducedbythecleaning  
operation.  
• If defects in the equipment are found , DO NOT use until  
repairs are completed.  
11  
 
ASSEMBLY OF FLAT SPRAY TIP  
TIP CHANGE  
If the round nozzle body is attached: Fig. 7.  
CHANGING THE ROUND SPRAY TIP  
(OPTIONAL):  
• Remove tipbody(D) from thespraygunbody(F). Using  
the procedure described in changing the round nozzle  
body.  
1. Screwoutspraytip(B)with tipwrench(A). (SeeFig.5)  
F
2. Attach desired spray tip and tighten with tip wrench.  
B
D
F
A
Figure 5  
Figure 7  
CHANGING THE ROUND NOZZLE BODY  
H
• To remove the tip body (D) place the tip body removal  
tool on the tip security lever (E) fig. 6A. Squeeze and  
hold as shown in fig. 6B while unscrewing the tip body.  
J
• Screw out spray tip (B) using the tip spanner and  
remove diffuser ( C ) fig 6C.  
G
Figure 8  
• Carefully handle the carbide spray tip; avoid cleaning  
with sharp-edged metal objects.  
• Mount tip (G) on paint channel of spray gun body (F).  
See Fig.8.  
• Place air cap ( H ) on tip ( G ) fitting lugs of air cap into  
grooves of tip insert.  
• Mount air cap ( H) onto spray gun body until past the tip  
security lever.  
Tip removal tool  
• Adjust desired air jet level by means of air cap horns  
( J) and tighten air cap.  
Figure 6B  
E
D
Figure 6A  
ALL PARTS NEEDED FOR THE FLAT TIP MUST BE  
PURCHASED SEPARATELY. SEE PAGE 18 FOR PART  
NUMBERS AND ORDERING INFORMATION.  
C
Tip nut  
B
Figure 6C  
.
CLEANING OF THE FLAT SPRAY TIP  
• Assemble in reverse order.  
Remove air cap (H). (See Fig. 8)  
• Mount tip body ( D ) and tighten by hand. ( Do not use  
tip removal tool ).  
• Remove flat spray tip (G) and clean it.  
• Carefully handle the carbide flat spray tip (G); avoid  
cleaning with sharp-edged metal objects.  
• When adjusting tip nut leave a gap for atomizing air  
between the air cap and tip body.  
12  
 
MAINTENANCE  
VALVE SEAL REPLACEMENT  
To replace valve seals you must remove the entire valve  
rod.  
WARNING  
Turn off Power Pack and unplug from power source.  
Relieve pressure to the Spray Gun, Lockout trigger and  
turn off supply pump and air supply before cleaning or  
replacingfilters, tips, oranyotherpartsfailuretofollwthese  
procedures may result in fire, explosion or injection injury.  
1. Actuate trigger (3) and unscrew trigger lock knob (2),  
remove the compression spring. Fig. 11  
2. Remove screws holding trigger asembly in place and  
remove trigger (3). Fig. 11  
3. Unscrew seal screw (11/C) from gun body. Fig. 12  
FILTER REPLACEMENT AND CLEANING.  
4. Carefully remove complete valve rod by pulling end of  
rod (12). Fig. 12  
1. Disconnect material hose at fitting (1) Fig 11. Hold  
material connecting tube with the universal spanner  
wrench at surface (A ).  
5. Hold the rod valve using the universal spanner at  
surface (F) and using a pliers turn the valve seal  
(8/B) and remove. Fig. 12  
2. Disconnect union nut (4). Do not allow locking nut  
(5) to rotate while disconnecting union nut.  
7
6. Remove compression ring (9) and front seal  
(10). Fig.12  
3. Unscrew red filter screw. Fig. 9  
4. Slip filter cylinder(6) from filter screw.  
7. To remove push rod cap (14) hold universal spanner  
at surface (E) and unscrew at surface (D). Fig.12  
5. Rinse or replace filter cylinder, (7).  
6. Assemble in reverse order.  
6
8. Replace compression ring with O-Ring (9), front seal  
(12), rear seal (11) and if necessary push rod seal  
(15) and O-Ring (16) of the air valve . Fig. 12  
Figure 9  
A
9. Assemble in reverse order.  
2
FRONT PACKING ADJUSTMENT  
1. If there is evidence of material leakage past the front  
seal (10) lightly tighten the packing nut (11)with the  
universal wrench. Fig. 10  
3
5
4
1
Figure 11  
16  
1  
Figure 10  
12  
13  
9
10 11  
8
14  
15  
B
Figure 12  
G
E
F
D
C
13  
 
TROUBLESHOOTING  
Problem  
Cause  
Solution  
• No green light on Power Pack  
• Dead outlet.  
• Live outlet.  
• Fuse blown.  
• Replace fuse.  
• Not plugged in.  
• Faulty circuit board.  
• Plug in.  
• Take to Authorized Service Center.  
• Gun on-off switch performing  
opposite.  
• Defective switch.  
• Take to Authorized Service Center.  
• No red light on Power Pack.  
• Cable from gun to Power Pack  
loose or not connected.  
• Tighten power cable.  
• Replace power cable.  
• Cable from gun to Power Pack  
defective.  
• Blown fuse.  
• Check fuse; replace if necessary.  
• Take to Authorized Service Center  
• If the trigger on the gun is pressed  
and the above causes have been  
checked and remedied and there is  
still no high voltage, then the high  
voltage generator or Power Pack  
need service.  
• Clean tip.  
• Spray pattern not even;  
• Plugged spray tip.  
unsymmetrical or poor atomization.  
• Replace tip.  
• Worn or faulty tip.  
• Thin paint.  
• Paint too thick.  
• Clean all air passages.  
• Uneven air distribution at tip nut.  
• Check ground.  
• Check connection.  
• Replace cable.  
• Replace.  
• Spray pattern is correct, but there is • Object not grounded.  
no wraparound.  
• Cable not fitted properly.  
• Cable faulty.  
• High voltage generator  
• Power Pack is turned off.  
• Gun on/off switch is off.  
• Fluid pressure too high.  
• Air pressure too high.  
• Electrode dirty or damaged.  
• Turn on.  
• Turn on.  
• Reduce fluid pressure.  
• Reduce air pressure.  
• Clean or replace.  
14  
 
TROUBLESHOOTING  
Problem  
Cause  
Solution  
• Replace air valve.  
• Air leaking at tip without pulling  
trigger.  
• Air valve is faulty.  
• Gun Barrel Nut.  
• Air leaks between gun body and  
gun barrel.  
• Tighten nut.  
• No air at tip when trigger is pulled.  
• Air hose not connected.  
• No air supply  
• Connect air hose  
• Check air supply  
• Wrong tip body fitted  
• Fit correct EAC tip body  
• Unscrew nut slightly  
• Round tip nut screwed down too  
hard.  
• Air channels in tip body or cascade  
blocked  
• Unblock air channels as necessary  
or take to authorized service center  
.• Lightly tighten packing nuts.  
• Packings not tight enough.  
• Packing faulty.  
• Material leaks at front or rear pack-  
ings.  
• Replace packings as necessary.  
• Clean or replace as necessary  
• Valve stem and valve seat dirty or  
faulty.  
• Material leaks at tip without pulling  
trigger.  
• No material supply  
• Check supply pressure  
• No material at tip when trigger is  
pulled.  
• Gun filter blocked or fitted upside-  
down.  
• Replace filter, or mount it correctly.  
• Tip plugged.  
• Unplug tip.  
• Tighten nut. DO NOT overtighten.  
• Take to Authorized Service Center.  
• Material leaks at joint between gun  
body and gun barrel when trigger is  
pulled.  
• Gun barrel nut loose  
• Material channel faulty  
15  
 
Figure 9  
16  
 
GM 2000 EAC  
Item  
Description  
Part Number  
1
2
3
4
5
6
7
8
9
Spray gun barrel  
Bushing  
Screw countersunk  
Type plate  
Screw flathead  
O-ring  
Knob, Air Adjustment  
Trigger sleeve  
Valve rod complete  
Valve sealing element  
O-ring  
Compression ring  
Seal  
Sealing screw  
Push-rod cap  
Seal  
Push-rod seal  
O-ring  
Valve push-rod  
Valve rod  
Valve rod spring guide  
Compression spring  
Adjusting element  
Compression spring  
Compressing element EAC  
Locking nut  
0179500  
0128336  
0179354  
9900962  
9900810  
9971003  
0179416  
0179396  
0179254  
0179236  
9971182  
0179343  
0179341  
0179342  
0179340  
0179395  
0179339  
9971372  
0179337  
0179335  
0179394  
9994247  
0179253  
9994248  
0179488  
0179356  
9994627  
0128510  
9983226  
Call Factory  
0097201  
0179248  
9900808  
0179219  
9995611  
0179383  
0179241  
9984482  
0179482  
0179678  
9994269  
See Nozzle List  
0179679  
0132724  
0179536  
0179664  
0132351  
0132516  
0179901  
9994682  
0179902  
0179963  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
Double socket  
Air hose  
Connection adapter BSP 1/4  
Connecting cable  
Connecting adapter M16x1.5  
Hose cover  
Flat-head screw*  
Trigger*  
Cylindrical filter*  
Filter screw  
Material connector  
High pressure hose  
Protecting cap EAC  
Nozzle EAC, flat  
Compression spring  
Tip insert EAC, flat  
Nozzle EACR 2000  
Tip insert EACR 15, standard  
Air cap EACR  
Tip body, EACR  
Locking screw  
Diffuser with sealing nipple  
Wrench Universal  
Glove  
Tip Wrench  
Tip body removal tool  
17  
 
Flat Tip  
Round Tip  
Part  
Tip  
Orifice Size  
Fan  
Orifice  
Number Marking  
(Inch)  
Width  
Size  
0128550  
0128216  
0128552  
0128217  
0128201  
0128554  
0128218  
0128212  
0128556  
0128219  
0128213  
0128215  
0128565  
0128559  
0128561  
0128562  
0128563  
9/15  
9/20  
.009  
.009  
.011  
.011  
.011  
.013  
.013  
.013  
.015  
.015  
.015  
.018  
.021  
.021  
.026  
.031  
.036  
15°  
20°  
15°  
20°  
50°  
15°  
20°  
50°  
15°  
20°  
50°  
50°  
20°  
50°  
50°  
50°  
50°  
Part  
Number  
Tip  
Marking  
.001  
(Inch) oz./Min  
Volume @ 250 PSI  
G.P.M.  
11/15  
11/20  
11/50  
13/15  
13/20  
13/50  
15/15  
15/20  
15/50  
18/50  
21/20  
21/50  
26/50  
31/50  
36/50  
0132720  
0132721  
0132722  
0132723  
0132724  
0132725  
0132726  
0132727  
0132728  
0132729  
0132730  
0132731  
R11/2  
R12/2  
R13/2  
R14/2  
R15/2  
R16/2  
R17/2  
R18/2  
R19/2  
R20/2  
R21/2  
R22/2  
.0066  
.0080  
.0092  
.0104  
.0110  
.0115  
.0121  
.0126  
.0132  
.0139  
.0145  
.0151  
2.28  
3.07  
3.74  
4.77  
5.29  
6.02  
6.72  
7.30  
8.32  
9.22  
9.92  
10.75  
.0178  
.0240  
.0292  
.0373  
.0413  
.0470  
.0525  
.0570  
.0650  
.0720  
.0775  
.0840  
Accessories  
0088154  
Fluid Pressure Gauge  
18  
 
19  
 
LIMITED WARRANTY  
ELECTROSTATIC PAINT SPRAY EQUIPMENT  
To validate this warranty, the completed registration card must be mailed within one week of the date of purchase to Wagner Spray  
Tech Corporation.  
Wagner Spray Tech Corporation extends to the original purchaser of its electrostatic paint spray equipment a one year warranty  
against defects in material or workmanship provided that the equipment is installed and operated in accordance with the  
recommendations and instructions of Wagner Spray Tech Corporation. Wagner Spray Tech will repair or replace, at its option,  
defective parts without charge if such parts are returned with transportation charges prepaid to the nearest authorized service  
agency or to Wagner Spray Tech Corporation, 1770 Fernbrook Lane, Minneapolis, Minnesota.  
This warranty does not cover:  
1. Equipment and accessories supplied to Wagner Spray Tech Corporation by other manufacturers including hose are covered  
by the express warranties of the original manufacturers. Wagner Spray Tech Corporation will provide the purchaser with  
reasonable information and assistance in making claims to the original manufacturers under their warranty.  
2. Normal wear and/or defects caused by or related to abrasion, corrosion, abuse, negligence, accident faulty installation or  
tampering in a manner which impairs normal operation.  
3. Transportation costs and other incidental, direct, special or consequential damages or loss.  
Any implied warranty of merchantability or fitness for a particular purpose on Wagner Spray Tech Corporation’s spray equipment  
is limited in duration to the duration of this warranty.  
Somestatesdonotallowtheexclusionofincidentalorconsequentialdamages,orallowlimitationsonhowlonganimpliedwarranty  
lasts, so the above limitations or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also  
have other rights which vary from state to state.  
Copyright 1989 by Wagner Spray Tech Corporation  
ALL RIGHTS RESERVED  
U.S. PATENT 3,843,052  
R
Wagner Spray Tech Corporation  
1770 Fernbrook Lane  
Minneapolis, Minnesota 55447  
Telephone (612) 553-7000  
PRINTED IN U.S.A.  
20  
 

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